ControlPack
Compact and Modular PLCs
ControlPack is a cost effective, and high-performance PLC for process, discrete, and high-availability applications. These controllers are available in standard, and extreme temperature with different models; compact models for smaller systems and modular models with bus communication for larger systems.
Controller
Expansion I/O Module
The Compact controller is a highly programmable industrial controller with rugged construction and suitable for oil and gas, water and wastewater, and industrial control applications that operating in harsh environments. Works standalone or with a variety of I/O modules, ControlPack provides the capabilities and flexibilities for applications from a few I/O points to up to 50 I/O points.
Main features:
- ARM processor provides exceptional performance
- IEC 61131-3 programming with all five languages
- Up to four serial communication ports
- Up to two 10/100 Mbps Ethernet ports
- Supporting numerous protocols including MODBUS and DNP3
- Expansion options with a variety of I/O modules
- Isolated Input and Output channels with TVS protection
- Pulse inputs up to 10KHz
- Operating temperature monitoring
- Wide temperature range (-40 to +70 deg C)
- Supporting local/remote re-programming of Operating System Firmware
Controller: LM603
Expansion I/O Module: LM312, LM313, LM314
Controller board | ||
CPU | 32-bit ARM9 processor Up to 400MHz | |
Memory | 128KB FRAM 16MB NOR FLASH 32MB SDRAM 256MB NAND FLASH | |
Data logging | Up to 65,535 data recordings in total | |
Modbus data points | 4096 Coil Registers 4096 State Registers 4096 Input Registers 9999 Hold Registers | |
Environmental requirements | -40 ~ 70°C (-40 ~ 158°F) operating temperature -40 ~ 80°C (-40 ~ 176°F) storage temperature 5 to 95% relative humidity, non-condensing | |
Communications | ||
Serial ports | 2 RS232 2 RS485 | |
Ethernet ports | 2 10/100M BASE-T | |
CAN port | 1 (For connecting to expansion I/O) | |
Serial protocols | Modbus RTU/ASCII in slave or master mode | |
IP protocols | DNP3 level 2 in TCP slave mode DNP3 in point-to-point mode DNP3 in point-to-multipoint mode (up to 4 multipoint) Modbus TCP in server or client mode Modbus RTU in TCP server mode Modbus RTU in UDP server mode | |
CAN protocols | Customized | |
Inputs and outputs | ||
Digital inputs (DI) | Channels | 8 |
ON Voltage Level | 8 ~ 24VDC | |
OFF Voltage Level | 0 ~ 4VDC | |
Digital outputs (DO) | Channels | 4 |
Output Range | 0~24VDC | |
Output Rate | 200mA in each channel; Max. 3.0 A in total for each module | |
Analog inputs (AI) | Channels | 8 |
A/D Resolution | 16 bits | |
Rated signal range | 4~20mA | |
Analog outputs (AO) | Channels | 2 |
D/A Resolution | 16 bit | |
Rated Signal Range | 4~20mA | |
Pulse Inputs (PI) | Channels | 3 |
Input Type | Unipolar pulse signal | |
Input Range | 5~24VDC | |
Input Frequency | 0~10KHz | |
Input Current | >8mA | |
I/O Expansion | Connecting to ControlPack LM312, LM313 and LM314 module through CAN port (up to 4 modules ) | |
General | ||
CPU | 32-bit ARM7 processor Up to 48MHz | |
Memory | 128KB Program FLASH 64KB SDRAM | |
Environmental requirements | -40 ~ 70°C (-40 ~ 158°F) operating temperature -40 ~ 80°C (-40 ~ 176°F) storage temperature 5 to 95% relative humidity, non-condensing | |
Communications | ||
Serial ports | 1 RS485 | |
CAN port | 1 (For connecting to LM603 module) | |
Serial protocols | Modbus RTU/ASCII in slave mode | |
CAN protocols | Customized | |
Inputs and outputs | ||
Analog inputs (AI) | Channels | 4 |
A/D Resolution | 16 bits | |
Rated signal range | 4~20mA | |
Analog outputs (AO) | Channels | 2 |
D/A Resolution | 16 bit | |
Rated Output Range | 4~20mA | |
General | ||
CPU | 32-bit ARM7 processor Up to 48MHz | |
Memory | 128KB Program FLASH 64KB SDRAM | |
Environmental requirements | -40 ~ 70°C (-40 ~ 158°F) operating temperature -40 ~ 80°C (-40 ~ 176°F) storage temperature 5 to 95% relative humidity, non-condensing | |
Communications | ||
Serial ports | 1 RS485 | |
CAN port | 1 (For connecting to LM603 module) | |
Serial protocols | Modbus RTU/ASCII in slave mode | |
CAN protocols | Customized | |
Inputs and outputs | ||
Digital inputs (DI) | Channels | 4 |
ON Voltage Level | 8 ~ 24VDC | |
OFF Voltage Level | 0 ~ 4VDC | |
Digital outputs (DO) | Channels | 4 |
Output Range | 0~24VDC | |
Output Rate | Max. 200mA in each channel | |
General | ||
CPU | 32-bit ARM7 processor Up to 48MHz | |
Memory | 128KB Program FLASH 64KB SDRAM | |
Environmental requirements | -40 ~ 70°C (-40 ~ 158°F) operating temperature -40 ~ 80°C (-40 ~ 176°F) storage temperature 5 to 95% relative humidity, non-condensing | |
Communications | ||
Serial ports | 1 RS485 | |
CAN port | 1 (For connecting to LM603 module) | |
Serial protocols | Modbus RTU/ASCII in slave mode | |
CAN protocols | Customized | |
Inputs | ||
RTD Inputs | Channels | 4 |
Input signal | RTD PT100 | |
Input Range | 80.30~175.8Ω (-50~200℃) | |
A/D Resolution | 16 bits | |
Controller | |
ControlPack Compact Controller Quick Start Guide.pdf | |
Hardware | ControlPack LM603 Hardware Manual.pdf |
ControlPack LM31X Hardware Manual.pdf | |
Software | ControlPack Configurator User Manual.pdf |
Typical Appilication
There is a typical application with three controllers, two standalone controllers and one controller with one expansion IO module. The three controller connect to the Master station through an Ethernet network.
The ControlPack Modular Controller can be configured according to a custom application. The ControlPack allows up to 48 IO modules to be connected to a controller.
Features:
- Configured via free Windows compatible software
- IEC 61131-3 programming with all five languages
- Supporting local/remote re-programming of Operating System Firmware
- Supports up to 48 Modular Controller modules with four and six slot I/O expansion base
- The modular I/O provides isolation and protection from surges — improving the reliability and reducing the outages
- One (1) RS-232, one (1) RS-232/485 and Two (2) 10M/100M Ethernet communications ports on board
- Communication module provide extra communication capability
- Supporting numerous protocols including MODBUS and DNP3
- Wide temperature range (-40 to +70 deg C)
Controller module
CPU21
Item | Specifications |
Model | CPU21 |
Module Power | 5VDC±2%@500mA |
User memory | 1M |
Communication Port | 2 Ethernet, 10M/100M RJ45 Port 1 RS232, DB9-M Port 1 RS232 / RS485, DB9-M Port |
Max. Number of I/O Modules | 48 |
Digital input, max | 512 |
Digital output max | 512 |
Analog Input max | 256 |
Analog output max | 128 |
Pulse max | 128 |
RTD max | 64 |
Clock | Hour/Min/Sec |
Calendar | Year/Month/ Day/Week |
IP protocols | DNP3 level 2 in TCP slave mode DNP3 in point-to-point mode DNP3 in point-to-multipoint mode (up to 4 multipoint) Modbus TCP in server mode |
Associated module
Input modules
- AI0801 Analog Input (AI), 8-channel, 4~20 mA
- DI1601 Digital Input (DI), 16-channel, 0~24VDC
- PI0401 Pulse Input (PI), 4-channel, 5~24V, pulse
- RTD0401 Resistance Temperature Detector (RTD) , 4-channel Pt100
Output modules
- AO0401 Analog Output (AO), 4-channel, 4~20 mA
- DO1601 Digital Output (DO), 16-channel, 0~24VDC, FET
Communication modules
- SC01 Serial communication module, 2 RS232/RS485 and 1 RS485
- EC01 Ethernet communication module, 2 Ethernet ports for client server
Power Supply modules
- PS01 24VDC input, 5VDC output
- PS02 85~220VAC input, 5VDC and 24VDC output
General Specification
Item | Specifications |
IO Module Terminals | 3×9-bit, 12~22AWG, contact current 15AMP |
Dimensions | 118×43×92（mm） |
Operating temperature and humidity | -40~70℃, 5~90% relative humidity, non-condensing |
Storage temperature and humidity | -50~80℃, 5~95% relative humidity, non-condensing |
Item | Specifications |
Model | AI0801 |
Number of input channels | 8 |
Rated input range | 4~20mA |
Permissible input range | 1~22.5mA (over range test) |
A/D Resolution | 16 bits |
Sampling Rate | 100 ms per 8 channels |
Calibration | Factory Calibrated. Data is stored in non-volatile memory. |
Rated Accuracy | ±0.1% full scale (25℃) ±0.3% full scale (over full temperature range) |
Withstand voltage | 1K VDC between signal line and ground |
Module Power | 5VDC±2%@95mA |
External Power Supply | 24VDC±10%@50mA |
Item | Specifications |
Model | DI1601 |
Number of input channels | 16 |
ON Voltage Level | 8 ~ 24VDC |
OFF Voltage Level | 0 ~ 4VDC |
Input Impedance | 2.4kΩ |
Input Responding Time | 10ms |
Withstand voltage | 1K VDC between signal line and ground |
Module power | 5VDC ±2%@90mA |
External Power Supply | 24VDC ±10%@100mA |
Item | Specification |
Model | PI0401 |
Number of input channels | 4 |
Input Range | 5~24VDC |
Input Frequency | 0~10KHz |
Input Current | >8mA |
Input Impedance | 10KΩ |
Withstand voltage | 1K VDC between signal line and ground |
Module Power | 5VDC ±2% @110mA |
External Power Supply | 24VDC ±10% @100mA |
Item | Specifications |
Model | RTD0401 |
Number of input channels | 4 |
Input signal | RTD PT100 |
Signal Input Range | 80.30~175.8Ω (-50~200℃) |
A/D Resolution | 16 bits |
Sampling Rate | 100ms per 4 channels |
Rated Accuracy | ±0.1% Full Scale (25℃) ±0.5% Full Scale (over full temperature range) |
Module Power | 5VDC±2%@85mA |
External Power Supply | 24VDC ±10%@60mA |
Item | Specifications |
Model | AO0401 |
Number of output channels | 4 |
Rated output Range | 4~20mA |
Output range | 1~22.5mA (over range test) |
Resolution | 16 bits |
Data Response Time | 10ms |
Allowable load resistance | Load<700Ω |
Accuracy | ±0.3% Full Scale (25℃) ±0.5% Full Scale (over full temperature range) |
Calibration | Factory Calibrated. Data is stored in non-volatile memory. |
Withstand voltage | 1K VDC between signal line and ground |
Module power | 5VDC±2%@100mA |
External Power Supply | 24VDC ±10%@200mA |
Item | Specifications |
Model | DO1601 |
Number of output channels | 16 |
Output voltage | 0~24VDC |
Maximum load current | 200mA in each channel; Max. 3.0 A in total for each module |
Maximum leak current at output off status | <1uA at 24V |
Output response time | 10ms |
Withstand voltage | 1K VDC between signal line and ground |
Module Power | 5VDC ±2% @95mA |
External Power Supply | 24VDC±10% @3200mA (Max.) |
Item | Specifications |
Model | SC01 |
Communication Port | 1 RS485 Port 2 RS232/RS485 Ports |
Baud Rate | 2400~115200 bps |
Communication Mode | Full/Half Duplex |
Protocol | Modbus RTU/ASCII |
Protocol mode | Master, Slave, Store/Forward |
Module Power | 5VDC±2%@240mA |
Item | Specifications |
Model | EC01 |
Communication Ports | 2 Ethernet, 10M/100M RJ45 Port 1 RS232, DB9-M Port 1 RS232 / RS485, DB9-M Port |
Serial Port Baud rates | 2400~115200 bps |
Transmission mode | full-duplex or half-duplex |
Protocol | Modbus RTU/ASCII, Modbus-TCP/IP |
Protocol mode | Master or Slave (Client/Server) |
Module power | 5VDC±2%@500mA |
Item | Specifications |
Model | PS01 |
Input | 24VDC±10% |
Output | 5VDC ±2% |
Max. Output current | 3A |
Input to Output Isolation | 250VACrms |
Item | Specifications |
Model | PS02 |
Input | 85～220VAC±10% |
Output | 5VDC ±2% / 24VDC±2%/ |
Output Current | 3A |
Dimension | 164×60×112 (mm) |
BCPU21 | Base for Controller Module |
BPS01 | Base for Power Supply Module |
BSC01 | Base for Serial Communication Module |
BEC01 | Base for Ethernet Communication Module |
BIO01 | Base for I/O Module with one slot |
BIO04 | Base for I/O Module with four slot |
BIO06 | Base for I/O Module with six slot |
CABLE0.5 | Internal Communication Cable（0.5 meter long） |
CABLE1.0 | Internal Communication Cable（1.0 meter long） |
CABLE3.0 | Internal Communication Cable（3.0 meter long） |
Controller | |
ControlPack Compact Controller Quick Start Guide.pdf | |
Hardware | ControlPack LM603 Hardware Manual.pdf |
ControlPack LM31X Hardware Manual.pdf | |
Software | ControlPack Configurator User Manual.pdf |